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Transforming long goods storage for tube bending and pipe bending manufacturers: The STOPA LG-E solution

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Every square meter counts in modern tube bending facilities. As customer demands intensify and production schedules tighten, manufacturers are discovering that their storage systems—not their machinery—have become the bottleneck limiting growth and profitability.

Picture this: valuable floor space consumed by horizontal pipe racks, production delays caused by manual material handling, and damaged inventory from unstable stacking. For tube and hose manufacturers operating in competitive markets like automotive and industrial applications, these storage inefficiencies translate directly into lost opportunities and reduced margins.

The solution isn’t more floor space—it’s smarter storage. The STOPA LG-E automated storage system transforms how manufacturers store, access, and manage long goods, turning storage from a space-consuming necessity into a competitive advantage.

The challenge: Outdated storage vs. modern OEM expectations

Traditional flat storage methods create a cascade of operational problems: material damage from improper handling, inefficient workflows that slow production, and constrained floor space that prevents facility expansion. As just-in-time manufacturing becomes the standard, these limitations increasingly restrict a manufacturer’s ability to scale and compete effectively.

The STOPA LG-E solution

Available through Headland Technology, the STOPA LG-E is a modular, entry-level automated storage system purpose-built for long goods storage. This cassette-based system transforms vertical space utilisation while maintaining critical safety requirements.

With a build height of up to 8 metres, the STOPA LG-E offers flexible configuration options to suit various applications. Its modular design supports different standard loading heights and a range of storage location capacities, making it easily adaptable to diverse operational needs.

Key capabilities:

  • High-density storage: Accommodates up to 3 tonnes of material storage per stillage.
  • Automated efficiency: High-speed stacker crane with software controls ensures rapid storage and retrieval.
  • Seamless integration: Direct material supply to tube bending machines via chain conveyor stations.
  • Smart inventory management: Optional Warehouse Management System (WMS) connects with ERP systems for real-time tracking.

Implementation & integration

The LG-E system installs with minimal operational disruption. Cassette towers align precisely for compliant tube storage, while transport carriages facilitate smooth material movement from delivery to processing. Intuitive software requires minimal training, and the modular design allows future expansion or reconfiguration as needs evolve.

Business impact

  • Space optimisation: Vertical storage frees valuable floor space for additional machinery.
  • Reduced handling costs: Automated material delivery minimises manual intervention and reduces material damage.
  • Enhanced productivity: Direct machine supply shortens processing times and improves workflow autonomy
  • Future-proof scalability: Modular design adapts to changing production requirements
  • Improved safety: Elimination of forklift traffic and crane usage dramatically reduces the risk of injury

Ready to eliminate storage inefficiencies and boost competitiveness?

Contact our STOPA experts for an LG-E feasibility assessment tailored to your tube bending and pipe operations.

Resources

STOPA LG-E Shelving System Brochure

pdf5.2 MB

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