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TRUMPF lasers for medical device manufacturers: welding, 3d metal printing, laser marking and more


The landscape of medical device manufacturers has undergone a seismic shift over the past few decades, and at the heart of this transformation lies laser technology.  Lasers have emerged as the driving force behind the revolution in crafting medical devices. From life-saving implantable pacemakers to intricate balloon catheters and stents, the realm of modern medical technology owes its remarkable innovations to the power of lasers. These laser systems empower manufacturers to meticulously process even the tiniest components with unparalleled precision, flexibility, and adherence to sterile conditions. Furthermore, they open doors to the utilisation of cutting-edge, biocompatible materials, making procedures more tolerable for patients and significantly enhancing treatment outcomes.

It is imperative to acknowledge that lasers also rise to the formidable challenges posed by the intricately regulated medical industry. They consistently yield products of impeccable quality, aligning seamlessly with the stringent standards that govern the development of medical devices. Laser technology serves a multifaceted purpose, including welding, cutting, marking, structuring, and the removal of coatings. By embracing laser processing, manufacturers can entrust their operations to a realm of maximum process dependability, precision, and excellence.

TRUMPF pioneering solutions for elevated medical technology of mass production

The influence of high-tech laser devices on medical technologies has been transformative, manifesting in remarkable strides over recent decades. Far beyond elevating patient care, laser technology stands as the cornerstone of crafting life-saving medical apparatuses with unparalleled precision and finesse.

Numerous ground-breaking medical treatments and devices that define contemporary medicine owe their existence to high-powered laser systems. Think of implantable pacemakers, balloon catheters, and stents – each a testament to how laser-powered manufacturing has revolutionized their efficacy. Even in the domain of eye diseases, lasers have enabled cures that were once deemed unattainable. The creation of laser-manufactured artificial joints via 3D printing and welding has revolutionised patient mobility. This technology has not only broadened the scope of materials employed in manufacturing but has also ushered in a new era of gentler patient procedures, culminating in enhanced outcomes.

Gas-tight heat conduction welding of AIMD housings

Conducting heat conduction welding of housings for active implantable medical devices (AIMDs) involves a precision technique. The intention is to weld AIMDs using low heat to safeguard the integrity of the sensitive internal materials. This is particularly crucial due to the intricate layout of these implants, wherein sensors or plastic components often reside in close proximity to the welding zone, especially in the case of smaller and intricately designed devices.

The benefits of utilising welded seams are multifaceted. These seams are characterized by their exceptional fineness and smoothness, boasting hygienic and impermeable surfaces. Furthermore, they offer a hermetic seal, which serves to protect both the patient and the internal device components subsequent to the implantation procedure.

TRUMPF’s laser systems redefine precision in medical technology manufacturing

Laser systems embody reliability and cost-effectiveness, emerging as the epitome of precision tools capable of surpassing the exacting requisites set forth by the rigorously regulated medical technology arena. The foundation of process safety rests upon unwavering precision and consistent product quality, both of which laser processing effortlessly achieves. Be it laser welding, cutting, marking, structuring, 3D printing, or coating removal, lasers are poised to handle every facet of medical technology manufacturing where uncompromising precision and superlative quality reign supreme. As the eminent global leader in industrial laser manufacturing, TRUMPF possesses the technological prowess to furnish steadfast manufacturing solutions that align seamlessly with your needs.

Are you a medical equipment manufacturer and looking to elevate your precision standards?

Reach out to our team of Advanced Manufacturing experts today to discover how Headland can empower you to achieve unparalleled precision.


TRUMPF Additive Manufacturing systems flyer

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TRUMPF – TruMark – The individual solution for your industry

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TRUMPF Laser System Brochure – The answer to your manufacturing needs

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Our Experts

Cameron Wake

Cameron Wake

Business Unit Leader - Advanced Manufacturing

1300 138 285