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Enhancing manufacturing capabilities with TRUMPF Technology for the metal processing industry
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Case Study

Enhancing manufacturing capabilities with TRUMPF Technology for the metal processing industry

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3 Metals Laser Cutting has over 28 years of expertise in the metal processing sector and has made a name for itself as a top supplier of high-quality solutions for a wide range of applications and needs. Situated on the Gold Coast, the company provides professional design and engineering solutions to the mining, general engineering, building, caravan and camping industries throughout Queensland and northern New South Wales. 3 Metals realised that in order to keep its competitive advantage, it would have to increase its manufacturing capacity as industry demands grew.

About 3 Metals Laser Cutting: 3 Metals Laser Cutting is recognised for its expertise in delivering high-quality products and innovative solutions. The company’s engineers excel in design and problem-solving, consistently generating unique ideas tailored to various industries. They prioritise quick turnarounds and exceptional customer service. Equipped with industry-leading TRUMPF machines, every project meets the highest standards.

3 Metals aims to be a one-stop shop, providing a full turnkey service that guides customers from design to completion. Whether conceptualising, designing, fabricating, or manufacturing, 3 Metals Laser Cutting manages every aspect of the process, including arranging powder coating or painting for a polished final product. This comprehensive approach has established 3 Metals as a trusted partner in the metal processing industry. More about 3 Metals Laser Cutting

Challenge

3 Metals Laser Cutting, a well-established metal processing and fabrication facility, has earned a strong reputation for consistently delivering high-quality products. However, as industry demands surged, the company encountered challenges in maintaining its pace. To continue exceeding customer expectations and expand its market reach, 3 Metals recognised the critical need to enhance its manufacturing capabilities by upgrading to more efficient and advanced machinery.

Michael Fletcher, the Managing Director of 3 Metals, was no stranger to the benefits of high-quality equipment. Having previously operated a similar business in South Africa using TRUMPF lasers and press brakes, he knew that the right technology could make a significant difference. This realisation, coupled with the company’s longstanding relationship with us and the Australian agent for TRUMPF, led to the decision to invest in advanced TRUMPF machinery/Technology.

Solution

In 2023, 3 Metals made a strategic investment in three key pieces of equipment: a TRUMPF TruLaser 5030 12kW laser cutter, a TRUMPF TruBend 5170, and a Timesavers deburring machine. These additions were chosen to enhance production capabilities, reduce costs, and maintain the high standards of quality that 3 Metals is known for.

The TRUMPF TruLaser 5030 brought unparalleled speed and precision to the company’s operations, enabling it to handle even the most complex fabrication projects with ease. The TRUMPF TruBend 5170, with its increased tonnage and 4-meter size, allowed 3 Metals to take on larger projects and perform more tasks in-house. The Timesavers deburring machine automated the finishing process, ensuring consistent, high-quality output.

Implementation

Integrating the new TRUMPF machinery/Technology into 3 Metals’ existing operations was a carefully managed process, supported at every step by Headland’s TRUMPF experts. To accommodate the new equipment, 3 Metals needed to rearrange its existing machinery—a task that Headland assisted with from planning to execution.

Headland also provided comprehensive training for the 3 Metals team, ensuring that they were fully prepared to operate the new machines. This thorough approach minimised disruption and allowed 3 Metals to quickly benefit from the enhanced capabilities of the new technology.

Benefits and impact

The investment in new TRUMPF machinery has had a transformative impact on 3 Metals’ operations. The enhanced capabilities of the TRUMPF TruLaser 5030 cutter and TruBend 5170 have significantly reduced turnaround times, allowing the company to increase its output and take on more complex projects. By performing more tasks in-house, 3 Metals has also reduced its operational costs, further strengthening its competitive position.

The Timesavers deburring machine has improved production efficiency by automating the finishing process, ensuring that every product meets the company’s high standards for quality. As a result, 3 Metals has been able to maintain its reputation for excellence while increasing its capacity to serve a growing market.

Ongoing support and future outlook

Michael Fletcher emphasises the critical role of ongoing technical support in the successful adoption of new technology. Our service technicians have been invaluable, providing reliable support and even assisting after hours to ensure smooth operations.

Looking to the future, 3 Metals plans to continue growing and reinvesting in the latest technologies. Michael advises other organisations to prioritise quality when investing in new machinery, as high-quality equipment delivers long-term value and reliability.

Conclusion

The partnership between 3 Metals Laser Cutting and Headland Technology/us highlights the importance of investing in advanced machinery and reliable support. By upgrading to the latest TRUMPF equipment, 3 Metals has enhanced its manufacturing capabilities and reinforced its position as a leader in the metal processing industry. The positive experience with us, characterised by trust and effective outcomes, has been instrumental in supporting the company’s growth and success.

Are you facing in meeting the growing demands in the metal processing sector?

Explore how advanced TRUMPF technology, coupled with our TRUMPF expert support, can boost your manufacturing capabilities, we can help you achieve your business goals.

Resources

TRUMPF Brochures Machine tools TruLaser Cost effective cutting through thick and thin

pdf3.5 MB

TRUMPF technical data sheet TruLaser Cell 5030 Hotforming Edition

pdf130 KB

Related Machines

TRUMPF TruLaser Cell 5030
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TRUMPF TruLaser Cell 5030

Ideal for customers who wish to expand their production but do not yet require maximum productivity.

TRUMPF TruBend Cell 5000
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TRUMPF TruBend Cell 5000

The automated press brake system from TRUMPF ensures a reliable process and a smoothly controlled automation.